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Corrosion found on railcars forces Amtrak to substitute buses for Borealis trains

The problem also popped up on four other Amtrak lines where Horizon railcars were pulled from service.

The Minnesota Star Tribune
March 26, 2025 at 5:51PM
Trains were pulled from Amtrak’s Borealis daily service to Chicago after an inspection found corrosion on several railcars. (Richard Tsong-Taatarii/The Minnesota Star Tribune)

Riders of Amtrak’s popular Borealis line are being bused between St. Paul and Chicago after a routine inspection found problems with several passenger cars and the railroad pulled them from the line.

“We discovered corrosion in several Horizon railcars and, while working with the manufacturer, decided to remove the equipment from service after learning of additional areas of concern from intensive inspections of multiple cars,” said spokesman Marc Magliari.

Inspections also found corrosion on cars on three other lines, including the Hiawatha, which runs between Chicago and Milwaukee, Magliari said.

It was unknown how long the railcars would be out of service. “Substitute transportation” will be used until a long-term plan is developed, Magliari said.

A total of 70 cars — 61 coaches and nine food-service cars — were affected, according to Trains.com.

Service on the Empire Builder, which runs from Chicago to the West Coast cities of Seattle and Portland, was not affected. The Empire Builder stops at Union Depot in St. Paul.

Borealis service began in May 2024 and uses single-level Horizon railcars built by Bombardier between 1988 and 1990.

The line, which provides one trip between St. Paul and Chicago in each direction daily, has been extremely popular. In its first 22 weeks, more than 100,000 passengers hopped on, the railroad said in October.

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Borealis has stops in Red Wing and Winona in Minnesota and several cities in Wisconsin before arriving in the Windy City. Trips take about 7½ hours from end to end.

The line is operated by Amtrak under contracts with transportation departments in Minnesota, Wisconsin and Illinois.

about the writer

about the writer

Tim Harlow

Reporter

Tim Harlow covers traffic and transportation issues in the Minneapolis-St. Paul area, and likes to get out of the office, even during rush hour. He also covers the suburbs in northern Hennepin and all of Anoka counties, plus breaking news and weather.

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